Product
Carbonated Soft Drink Production Line
The filling machine is mainly used in the beverage filling operations. The three functions of bottle washing, filling and capping are composed in one body of the machine.
Product Features
Product Description
The filling machine is mainly used in the beverage filling operations. The three functions of bottle washing, filling and capping are composed in one body of the machine. The whole process is automatic. The machine is used to fill mineral water and purified water in bottles which made of polyester and plastics. The machine is conveniently turned to adjust the machine to fill various types of bottles.
The filling operation is faster and more stable due to the micro-negative pressure filling operation of the new type is adopted. The output and benefit of the machine is higher than the machinery of the same specifications. The advanced OMRON programmed controller (PLC) is adapted to control the machine runs automatically, air conveyor system is adopted in bottle entry section and belt conveyor system is adopted in bottle exit section, which can adjust speeds and coordinated with transducer of the main machine to make the operations of moving bottle forward steadily and reliably.
It is convenient to operate with higher automation due to every parts of the machine is inspected to run with photo electrical detector. The machine is idea-preferred equipment for beverage makers.
Washing Part
Washing part is mainly composed of the supporting part, separating water seal and gutter components, reversal guiding rail, bottle clamp, lifting part and transmission part.
Filling Part
Filling part is mainly consist of supporting parts, protuberant wheel, main liquid pipe component, cylinder part, filling machine pipe, elevator-cylinder, filling valve, controlling ring parts, four directions distributor and down distributor, etc. It is mainly used to filling the materials into the bottle. The spare parts touching materials are all made of stainless steel material and special material, they are up to the food security requirements. When a bottle is lifted to a valve by elevator-cylinder, the inspection device will find the bottle. The air valve will open after receive the bottle signal, CO2 pipes begin to connect until the air pressure is same both in the bottle and the cylinder, then starts filling, the materials filled in the bottle exhausts the CO2 which is back to the cylinder through pipes. When the lifting liquid level seals the pipe and the pressure in the bottle is larger than that in the cylinder, the filling stops. After filling, the off valve will shut the filling machine.TheCO2 stored in bottle neck then will be exhausted slowly through exhausting protuberant wheel. (exhausting must be slow, otherwise bubbles will appear.)
Capping Part
Capping part composes of cap separating mechanism, capping machine and cap arranging mechanism.
Bottle is conveyed into the capping machine with 3# starwheel and then is clamped with the bottle clamping block; the cap is arranged by the cap arranging mechanism and then is delivered to the cap separating mechanism from the lower cap tank; cap separating mechanism can separate the caps, and capping head may ascend and remove the cap and press it onto the bottle mouth with cam; under the drive of gear, capping head tighten the cap on the bottle mouth along the shaft, and keep constant capping moment; the well capped bottle is delivered out with 4# starwheel. The capping machine is connected with cap separating mechanism, lower cap tank, cap arranging mechanism with harmonious combination through several movements for delivering bottle, delivering cap, holding cap and capping.
FAQ
Q1: Why is your prices higher than others?
A: We offer high-end machines in our business. Welcome to our factory to have a visit. And you will see the difference.
Q2: What is your delivery time?
A: Normally 30-60 working days depends one machines, water machines are faster, carbonated drink machines are slower.
Q3: How to install my machines when it arrives? How much the cost?
A: We will send our engineers to your factory to install the machines and train your staff how to operate the machines If needed,you can arrange engineers to study in our factory. You are responsible for air tickets, accommodation and our engineer wage USD80/day/person.
Q4: How long time for installation?
A: Subject to machines and the situation in your factory. If everything is ready, it will take about 10 days to 25 days.
Q5: How about the spare parts?
A: We will send one year enough easy broken spare parts together with the machines for free, we suggest you buy more units to save international courier such as DHL, it is really costly.
Q6: What is your guarantee?
A: We have one year guarantee and life-long technical support. Our service also including machine maintence.
Q7: What is your payment term?
A: 30%T/T in advance as down payment, rest should be paid before shipping. L/C is supported.